Here is my car which was stock six months ago, been in the shop for the past 4 months.
The motor before it went it:
Detail of that stage of work:
Removed the engine, gearbox and other associated parts e.g. radiator, pipes, wiring, powersteering, ac, exhaust, drive shafts etc. Separated the gearbox and sent for repair, replaced the main bearing and serviced the syncro's and replaced the seals.
Stripped the engine, stripped the head, cleaned and machined the head. Machined the valves with a three angle grind for better flow, also fitted new valve steam seals and new chomoly heavy duty valve springs and retainers for more reliability at high RPM.
Fitted block guard to stop cylinder liners moving around under high boost.
Cleaned and machined block .5mm oversize for larger forged pistons. Machined top of block for better gasket seal.
Measured crank for correct size, big ends needed machining oversize, main bearings polished. Reassembled block with the new JE .5mm forged pistons and Eagle forged H Beam rods with new rings, bearings, seals and gaskets.
Refitted head to the engine with new head gasket, rocker cover gasket, inlet and exhaust gasket. Refitted cams with new seals and set valve clearances. Had flywheel skimmed and clutch made to heavy duty cover for better clamping pressure and a carbon Kevlar full face clutch plate for better driveability and grip.
Replaced water pump and cam belt as well as power steering and alternator belt. Fitted new intake plenum for better flow, had rocker cover powder coated red. Reassembled all other engine parts and refitted to car.
Fitted and wired up MSD ignition system, fitted and plumbed up fuel pressure regulator.
Next stage:
Engine in the car:
Next stage:
Detail:
Turbo gt2860
Exhaust manifold
Waste gate new 40mm to replace the faulty one
Intercooler 500x300x76
BOV new turbo smart one to repace the faulty one
Flanges for turbo
Fuel pump
Alloy for intercooler plumbing
Silicone hose for intercooler
Hose clips for intercooler
Oil feed for turbo
Material for making up turbo and waste gate down pipe
Water lines for turbo
Link computer with 3bar map sensor and resistors for injectors
Injectors
Mount seat supplyed
Air filter
Oil filler cap
polishing
Oil
Anti freeze
Catch tank hose
Heat wrap
Dyno